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40 mm B500B Steel Rebar — Weight, Section & Uses (DIN 488 / EN 10080)

DIN 488 · EN 10080 · B500B

40 mm B500B Steel Rebar

40mm rebar is the largest standard hot-rolled diameter in DIN 488 / EN 10080 — delivering 1,256.6 mm² cross-section and 9.872 kg/m for the most demanding structural applications: mega-columns, large-diameter bored piles, bridge caissons and heavy transfer structures. Grade B500B with full export documentation and EN 10204 3.1 MTC.

DIN 488 · EN 10080 Mill Test Certificate 3.1 Worldwide export

Technical Specification: 40mm Rebar (B500B)

The 40 mm B500B rebar is the largest preferred diameter in both DIN 488 and EN 10080. With a nominal mass of 9.872 kg per metre and a cross-sectional area of 1,256.6 mm², it provides a characteristic tensile capacity of approximately 628 kN per bar — the highest available in standard hot-rolled reinforcing steel. One 40 mm bar is structurally equivalent to four 20 mm bars, enabling dramatic simplification of reinforcement cages in the most heavily loaded structural elements.

Grade B500B guarantees fyk ≥ 500 MPa, k ≥ 1.08, and Agt ≥ 5.0% (ductility class B). The ribbed surface profile meets DIN 488 bond requirements for use in reinforced concrete structures of all exposure classes under EN 1992-1-1 (Eurocode 2).

PropertyValue
Diameter (nominal)40 mm
Nominal mass9.872 kg/m
Cross-sectional area1,256.6 mm²
Bars per tonne (12 m)≈ 8 bars (≈ 101 m)
GradeB500B (DIN 488, EN 10080)
Min. yield strength (fyk)500 MPa
Ductility classB (k ≥ 1.08, Agt ≥ 5.0%)
SurfaceHot-rolled ribbed
Stock lengths6–18 m (typically 12 m)

Where 40mm Rebar is Specified

Maximum-capacity applications that benefit from the largest standard diameter

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Mega-Columns & Core Walls

Super-tall buildings and major civil structures use 40 mm bars as primary longitudinal reinforcement in mega-columns. Four 40 mm bars per column face deliver 5,026 mm² total area — equivalent to sixteen 20 mm bars, with a fraction of the tying complexity.

Large-Diameter Bored Piles

Piles of 1,500 mm diameter and above require large-bar longitudinal cages. 40 mm bars resist handling stresses during lowering, reduce total bar count, and minimise obstruction to tremie concrete placement.

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Bridge Caissons & Piers

Major bridge substructures, sea caissons and offshore-adjacent civil elements frequently specify 40 mm bars. High ductility satisfies EN 1998-2 seismic bridge design requirements for DCH structures when paired with B500C longitudinal steel.

Weight Table: 40mm Rebar — Common Lengths

All masses calculated using the DIN 488 formula: d²(mm) × 0.00617 kg/m.

LengthMass per bar (kg)Bars per tonne
6 m59.23 kg≈ 17
9 m88.85 kg≈ 11
12 m118.46 kg≈ 8
18 m177.70 kg≈ 6

For a full cross-diameter reference from 6 mm to 40 mm, see our rebar weight chart. For grade-level comparisons including B500A and B500C, see the steel grades page.

Mechanical Splicing — Essential at 40mm

Lap splices for 40 mm B500B rebar require approximately 2,000–2,800 mm (50φ–70φ), adding up to 27.8 kg of additional steel per lap. In high-rise mega-column floors with many bars per cage, the cumulative steel saving from switching to parallel-thread mechanical couplers is substantial. 40 mm rebar couplers also eliminate the practical difficulties of overlapping very heavy bars in densely reinforced sections. See our rebar couplers page for details.

Export & Documentation for 40mm Rebar

Full DIN 488 / EN 10080 documentation package for every international shipment

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EN 10204 3.1 MTC

Mill Test Certificate with heat number, full ladle chemistry, yield strength, tensile strength and elongation results.

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Certificate of Origin

German or EU certificate of origin for preferential customs treatment in most destination countries.

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Seaworthy Packaging

Steel-strapped bundles ≈ 2 t, individually labelled. FCL container or break-bulk to any port worldwide.

CE / DoP

Declaration of Performance for EN 10080 conformity. Additional traceability documentation on request.

Frequently Asked Questions — 40mm Rebar

What is the weight of 40mm rebar per metre?
The nominal mass is 9.872 kg/m, calculated as 40² × 0.00617 = 9.872. A standard 12 m bar weighs 118.46 kg. One tonne of 12 m bars contains approximately 8 bars covering about 101 linear metres.
What is the cross-sectional area and tensile capacity of 40mm rebar?
The nominal cross-sectional area is 1,256.6 mm² (π/4 × 40² = 1,256.64 mm²). At 500 MPa characteristic yield, one 40 mm B500B bar provides approximately 628 kN characteristic tensile force — the highest capacity in the standard DIN 488 / EN 10080 size range.
Is 40mm rebar the largest standard DIN 488 diameter?
Yes. DIN 488 and EN 10080 define 40 mm as the largest preferred diameter in the standard hot-rolled reinforcing bar series (6–40 mm). Larger diameters do exist in special production but are not covered by the standard preferred series and require specific mill orders.
What is the minimum bend diameter for 40mm B500B rebar?
Under EN 1992-1-1, bars > 16 mm require a minimum mandrel diameter of 7φ. For 40 mm rebar, the minimum pin diameter is 7 × 40 = 280 mm. Bending 40 mm bars requires heavy-duty hydraulic bending equipment. It is common to use mechanical couplers instead of bent hooks at this diameter to avoid impractical bend radii.
What export markets receive 40mm B500B rebar from you?
We export 40 mm B500B rebar to major infrastructure contractors and steel importers across Europe, the Middle East and Africa. Shipment is available by full container (FCL), LCL or break-bulk. Documentation includes EN 10204 3.1 MTC, Certificate of Origin, CE/DoP and packing list. Request a quote for your specific project.

Source German-standard 40mm rebar with full export documentation

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40 mm B500B Steel Rebar — Weight, Section & Uses