Mill-certified reinforcing steel — BS 4449 · ASTM A615 · ISO 6935sales@steelrebargermany.deWhatsApp +49 163 1141934
Bundles of TMT steel rebar ready for export

Calculating Rebar Tonnage from a Bar Bending Schedule (BBS)

Convert a Bar Bending Schedule (BBS) into total rebar tonnage using nominal mass per metre — for accurate bulk rebar procurement and quoting.

HomeResources › Calculating Rebar Tonnage from a Bar Bending Schedule (BBS)

Rebar Knowledge · Wholesale & Export

Calculating Rebar Tonnage from a Bar Bending Schedule

A Bar Bending Schedule lists every bar’s shape, size and count. Converting it to tonnage is simple once you know the mass-per-metre figures.

The core formula

Weight (kg) = Total length (m) × Nominal mass per metre (kg/m). Mass per metre depends only on bar diameter.

Nominal mass per metre

Ø (mm)kg/mØ (mm)kg/m
80.395202.470
100.617253.854
120.888326.313
161.578409.864

Worked example

  1. Sum cut length × quantity for each bar mark, grouped by diameter.
  2. Ø16 totals 4,200 m → 4,200 × 1.578 = 6,628 kg.
  3. Repeat per diameter, then add for the project total.
  4. Add a 3–5% allowance for laps, wastage and rolling tolerance.

We supply against your BBS as cut & bend rebar to BS 8666, or straight stock from our product range. See cut & bend vs straight stock.

Frequently asked questions

Should I order by theoretical or actual weight?

Export rebar is normally invoiced on actual shipped weight per the mill certificate, close to theoretical within the rolling tolerance.

How much wastage allowance should I add?

A 3–5% allowance over the BBS net tonnage is typical for laps, offcuts and tolerance. Cut & bend to schedule minimises site wastage.

Can you quote directly from our BBS?

Yes — send your Bar Bending Schedule and we return a bulk quote with tonnage by diameter and a cut & bend option.

Need bulk rebar, mesh or cut & bend to spec?

Steel Pro Rebar Germany Gmbh supplies mill-certified reinforcing steel (BS 4449 B500B, ASTM A615) worldwide, export-direct with EN 10204 3.1 MTCs.

Request a bulk quote →   WhatsApp